Projects for special-purpose machines and automation technology

This video shows a modern nonwoven production line for the high-precision and fully automated manufacturing of nonwoven products in industrial production. Multiple webs of nonwoven material are unwound in a controlled manner, fed precisely, and layered on top of each other during the ongoing process. The individual layers of material are then reliably welded together within the continuously operating production line.

A key component of the system is intelligent machine automation: robotic systems handle the integration of additional components with high repeatability and process reliability. In addition, targeted hot melt application ensures precise bonding and positioning of further elements. The coordinated material feed and synchronized processing steps enable efficient nonwoven processing with consistently high quality.

As an automated production system, this solution stands for maximum productivity, stable processes, and cost-effective series production. At the end of the continuous manufacturing process, the finished product is automatically packaged and prepared for further logistics. The system combines innovative technology, high output, and reliable industrial production standards.

This video showcases an innovative solution for the automated inspection of belt sections in industrial manufacturing. The component is precisely transported through the inspection station via a conveyor belt and captured by two high-performance camera systems. Specially calibrated lighting enables the reliable detection and evaluation of relevant features during the ongoing process.

A particular technical strength of the system is its integrated rotating mechanism: Since both the top and bottom of the belt section must be inspected, the component is automatically turned over and then passed through the camera inspection again. This enables a seamless optical inspection and supports 100% quality control.

The combination of industrial image processing, intelligent mechanics, and industrial automation ensures high inspection reliability, reproducible results, and greater efficiency in quality control. Learn more about modern solutions in mechanical engineering and machine vision.

This video showcases the world's first fully automated webbing production line for complete webbing processing. The system begins with the precisely controlled unwinding of the webbing from the roll, ensuring a stable and reproducible material flow for the subsequent process steps. Next, the webbing is automatically cut to size before being reliably guided through the product. The system then performs the precise assembly of attachments and, in the following step, fully automatically folds and sews an anti-rattle loop.

The entire automated belt finishing line represents state-of-the-art mechanical engineering automation, high process reliability, and maximum efficiency in automated manufacturing. The combination of precise material feeding, integrated component assembly, and industrial sewing technology creates an innovative production solution for demanding industrial applications. The Belt Finishing Line demonstrates how precision, automation, and cost-effectiveness can be effectively combined in modern mechanical engineering.

This video demonstrates a semi-automatic sewing process that combines manual operation with precise machine technology. This solution offers flexibility while maintaining consistently high seam quality, making it ideal for small batches or variant production. The operator manually places the product into the fixture and positions it precisely. Pressing the start button initiates the automated sewing cycle: The machine executes the programmed stitch sequence independently, ensuring clean, repeatable seams. Once the process is complete, the system signals the end of the cycle, and the operator removes the finished product.

This video showcases a highly automated system whose central component is a precision rotary indexing table. This table handles the structured indexing and positioning of the components, thereby forming the heart of the entire manufacturing process.

The individual product halves are fed in via feeding systems and precisely placed on the rotary indexing table. As the table moves step by step, the components pass through precisely defined stations where all processing steps take place in synchronization. The focus is on high-precision laser welding, in which the two halves are reliably joined to form a complete product. The rotary indexing table ensures repeatable positioning and optimal coordination of all process steps. After the welding process, the finished components are automatically discharged and transported away via a conveyor belt.

The system impresses with its high degree of automation and the seamless integration of all stations along the rotary table system. This minimizes manual intervention while maintaining efficiency, process reliability, and product quality at a consistently high level—a customized special solution for demanding manufacturing requirements.

In this video, we showcase a fully automated system for processing webbing for safety applications. The focus is on precise cutting, thermal edge sealing, and a reliable pin-setting and sewing process, optimized for high-volume production and consistent quality. The system measures the webbing, positions it, and cuts it to the target length (with a tolerance of ±1 mm, we are at the forefront of the industry in this regard). This is immediately followed by the hot cut: the cut edge is sealed at a defined temperature to seal the fibers and prevent fraying. A brief ironing process smooths the material and stabilizes the edge. The system then automatically positions the pin in its final position, guided by precise feeding and position detection. Sewing is performed with a programmed stitch sequence and constant thread tension on a second-generation Liersch 606, which we have integrated into our process. This is a prime example of a partnership that has been in place for years. All steps mesh seamlessly, with continuous process monitoring to ensure dimensional accuracy and repeatability.

This video shows a high-performance punch press that precisely processes sheet metal and then automatically and precisely feeds the material forward. The synchronized punching and feeding process ensures a smooth production flow, high cycle rates, and consistently precise results. Thanks to its high precision, speed, and process reliability, the system is ideally suited for industrial applications with demanding quality and efficiency requirements. It thus lays the foundation for economical, reliable, and reproducible production, even for high-volume runs.